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  • BOILER COMBUSTION SERVICES
    Minimize downtime and extend
    the life of your industrial boiler.

IB&M keeps all boiler systems firing.

Maintaining proper efficiency of your combustion equipment helps avoid unnecessary downtime and helps to extend the equipment’s lifespan. The IB&M Combustion Services division is well-versed in all areas of combustion service and can quickly pinpoint and remedy a combustion problems in emergency situations when production time is critical.

Regular service and tune-ups by IB&M’s skilled professionals can help save your business money, meet and exceed code standards and possibly avoid shut downs or major repairs. With monthly and quarterly contacts, IB&M Boiler Combustion Services include:
 

 

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Boiler Combustion & Safety Checks

Monthly Combustion Service

Our monthly service consists of checking the vital components of combustion that are critical for safe and efficient operation.  These items are checked at low-fire, 25% firing, 50% firing range, 75% firing range and 100% firing range. The following information will be checked and adjusted at these ranges:

 

  1. Percent 02
  2. Percent CO2
  3. Percent Excess Air
  4. Stack Temperature
  5. Combustion Efficiency
  6. CO Parts Per Million

Each of these items are an important factor for proper combustion. Our service technicians will provide you with a full combustion report each month complete with actual printouts from a computerized combustion analyzer. You will be notified of any discrepancies that are in need of attention. Please note that if plant production will not allow the boiler to be held at certain firing positions for calibration, the boiler will be checked and calibrated at positions allowed by the production limitations.


Quarterly Safety Checks

The following safety items are to be checked each quarter on each boiler. This procedure requires the need to “trip” the boiler to verify the proper operation of some of the safety components. With each safety check, a complete written report will also be provided.

 

The items checked would include the following:

Flame Safety System

  1. Pilot Flame Signal
  2. Main Flame Signal

Gas Fuel Train

  1. Ignition Transformer
  2. Combustion Air Proving Switch
  3. High Gas Pressure Limit Switch
  4. Low Gas Pressure Limit Switch
  5. Gas Valve – Primary
  6. Gas Valve – Secondary
  7. Gas Vent Valve
  8. Gas Modulation Valve
  9. Proof Of Closures
  10. Manual Resets

Water Level Safeties

  1. Primary Low Water Cutout
  2. Secondary Low Water Cutout
  3. High Level Alarm
  4. Low Level Alarm

General Boiler

  1. Proper Air Provided To Rear Peep Sights
  2. Control Linkage Tight
  3. Hot Spots
  4. High Limit Steam Pressure Control
  5. Off/On Steam Pressure Control
 

Note on Safety Checks: If for some reason the plant production can not allow the boiler to be shut down or “tripped” during normal week day production hours, IB&M can make arrangements to complete required safety check on a Saturday or evening hours. In this event the customer will only be charged for the overtime portion of that work provided.

Trust the Combustion Experts at IB&M

Our group of burner technicians stands second to none in solving the most complex burner and combustion problems. With over 200 years of combined experience, IB&M combustion technicians can service all types of combustion equipment, including:
 

  • Boilers
  • Burners
  • Coaters
  • Furnaces
  • Incinerators
  • Vaporizers
  • Air Mixed Propane Systems
  • Hot Oil Systems
  • Hot Water systems
  • Industrial Gas Dryers
  • Industrial Ovens
  • Most Combustion Related Equipment

Contact our Combustion Services division today at (855) 753-BOILER for more information on repairs, upgrades and inspections. IB&M crews are on-call 24/7/365 and ready when you need them.

One call does it all:

(855) 753-BOILER

IB&M offers single-source sales, emergency rental, field service and repair of boilers and boiler room equipment.

STEAM PLANT SERVICES

We are one of the few companies in the U.S. that has the people, the knowledge and the diverse qualifications necessary to not only design, build, install, and start up your boiler equipment but also train operator personnel and provide continuous maintenance service and repair support – for the entire lifetime of your boiler system.

BACKUP FUEL

IB&M can help with all aspects of a standby deisel fuel or LPG system for your facility, including system design, installation and training.

 
BOILER CONTROLS

We specialize in boiler and combustion controls, panel building, and instrumentation, and fully design, build, and test in house.

 
BOILER INSPECTION

IB&M works with inspectors to identify and make repairs that may be required such as tubing, refractory, gaskets, and controls.

 
BOILER INSTALLATION

IB&M coordinates delivery and installation, removal and disposal of your old boiler and start-up of your new system.

 
BOILER REPAIR

IB&M can repair or rebuild boilers that exceed OEM standards, generally in less time than it takes for a factory replacement.

 
BOILER RETUBING

IB&M specializes in the retubing of firetube and watertube boilers, superheaters, pre-heaters, heat exchangers and other pressure vessels.

 
BOILER RECONDITIONING

IB&M will help you get the most out of the life of your boiler systems and provide the latest technology in boiler control upgrades.

 
COMBUSTION SERVICES

IB&M provides boiler combustion and safety checks of flame systems, gas fuel trains, water level cutoffs and alarms, and pressure controls.

 
OPERATOR TRAINING

Boilers and auxiliary equipment training is led by ASME certified operators on-site at your plant, covering your specific equipment and processes.

 
MECHANICAL CONTRACTING

We provide design, installation and repair of the mechanical systems and equipment required for new construction, renovations and expansion projects.

 
PRESSURE VESSEL REPAIR

IB&M provides inspection, stress relieving services, weld heat treating, hydrostatic pressure testing, and pneumatic testing.

 
REFRACTORY REPAIR

We offer complete inspection, repair and replacement of refractory damage, seal joints and tiles, and re-manufacturered Cleaver Brooks doors.

 
REMOTE MONITORING

Remote monitoring provides actionable performance data for steam and hot water boilers, pumps, burners, generators and steam plant equipment.

 
CEMS STACK TESTING

IB&M takes stack emissions samples for CO, NOx and VOCs and tuning combustion equipment at varying firing rates needed for EPA compliance.

 
STEAM TRAP SURVEYS

IB&M's steam trap surveys monitor steam cycles, inlet and outlet temperatures, and flow patterns for proper operation.

 
VALVE & PUMP REPAIR

IB&M provided complete repair and rebuilds of large industrial valves and process/feedwater pumps.

 

Our Global Service Footprint

IB&M provides industrial boiler sales, field service and maintenance, and equipment installation across the world.
  • USA
  • Mexico
  • Costa Rica
  • Nigeria
  • Haiti
  • Columbia
  • Brazil
  • Eqypt
  • Russia
  • Chile
  • Korea
  • Canada
  • Venezuela
  • Vietnam
  • Aruba
  • Guam
 
 
Serving industry over 30 years

CHECK OUT OUR FEATURED PROJECTS GALLERY

IB&M has completed over 13,000 successful boiler projects since 1987 for companies across a variety of industries. Through countless outages and critical system shut downs, our priority has always been accuracy, efficiency, and absolute customer satisfaction.

VIEW PROJECTS

 

YOUR SINGLE SOURCE SOLUTION

As a leader in steam plant solutions, IB&M offers single-source sales, emergency rental, field service and repair of boilers and boiler room equipment.

industrial boiler sales

SALES

New & used boilers, auxiliary boiler room equipment

industrial boiler rental

RENTAL

Packaged boilers shipped and installed within 48 hours

industrial boiler service

SERVICE

Boiler installation, startup, combustion service & more

industrial boiler repair

REPAIR

In-house and emergency field service for all types of boilers

BOILER & EQUIPMENT SERVICE

Contact us today at (855) 753-BOILER to discuss your specific service needs. We have emergency service available 24/7 for your convenience and peace of mind.